Product Overview

Powered roller conveyor is a core motor-driven material handling solution widely used in automated warehousing, production lines and distribution systems. Driven by an electric motor and transmission system, it conveys unit loads including plastic totes, cartons, palletized goods and industrial containers along horizontal or slightly inclined paths. With a modular steel structure and flexible configuration, it can be seamlessly connected with stacker cranes, AGVs, sorting machines and packaging equipment to form a complete automated logistics line. It is designed to reduce manual handling, improve conveying efficiency and stabilize production rhythm, and is widely applied in scenarios requiring continuous, batch and directional cargo transfer.

Main Types & Features

Conveyor Type	Core Feature	Typical Application
Straight Powered Roller Conveyor	Standard linear conveying unit, stable running, easy to splice and extend, supports variable speed control	Main trunk conveying line, warehouse inbound & outbound connection, production line material transfer
Curved Powered Roller Conveyor	90° / 180° arc structure, realizes smooth steering of goods without manual transfer	Conveying line direction change, loop sorting system, corner layout of workshop
Accumulation Roller Conveyor	Independent zone control, allows goods to queue and accumulate without extrusion, supports zero-pressure buffering	Sorting buffer section, assembly line workstation feeding, multi-machine docking buffer
Pallet Heavy-duty Roller Conveyor	Thick-walled steel roller and reinforced frame, designed for full-pallet heavy load conveying	Pallet AS/RS system docking, forklift transfer platform, heavy goods production line
Lifting & Transfer Roller Conveyor	Integrated with lifting mechanism, realizes 90° direction switching or cross-layer conveying of goods	Multi-layer warehouse connection, sorting line shunting, pallet changing station
Stainless Steel Food-grade Roller Conveyor	304 stainless steel body, waterproof and corrosion-resistant, meets food & pharmaceutical hygiene standards	Food processing workshop, pharmaceutical production line, cold chain cargo conveying

General Technical Specifications

Item	Parameter Range	Notes
Roller Diameter	φ50mm / φ60mm / φ76mm / φ89mm	Customized according to load and cargo size
Load Capacity	50 ~ 1500 kg per meter	Light-duty for cartons, heavy-duty for pallets
Conveying Speed	0.1 ~ 1.5 m/s	Adjustable via frequency converter
Effective Conveying Width	300mm / 400mm / 500mm / 600mm / 800mm / 1200mm	Matches standard tote and pallet sizes
Roller Center Distance	75mm / 100mm / 125mm / 150mm	Ensures at least 3 rollers support one cargo unit
Drive Mode	Motor + chain drive / motor + O-belt drive / drum motor	Selected by load and speed requirements
Frame Material	Carbon steel powder coated / 304 stainless steel	RAL color customizable for carbon steel type
Power Supply	3-Phase AC 380V / 220V, 50/60Hz	Customizable for regional voltage standards
Operating Temperature	-10℃ ~ +45℃ (standard type); -30℃ ~ +45℃ (cold storage type)	Low-temperature lubrication for cold storage version

Core Advantages

Modular standardized design, units can be freely combined into straight lines, curves and branches, with short on-site installation cycle
Stepless speed regulation via frequency converter, adjustable conveying rhythm according to production and warehousing beats
Stable and reliable transmission structure, low noise during operation, long service life of rollers and bearings
Supports multiple control modes: local button control, PLC automatic control and WCS system linkage
Wide compatibility, suitable for various flat-bottomed cargos such as cartons, totes, turnover boxes and pallets
Complete safety protection devices: side baffles, emergency stop buttons, overload protection and photoelectric sensing
Low daily maintenance cost, modular spare parts, quick replacement without stopping the whole line
Can be matched with code scanners, weighing devices and sorting mechanisms to expand intelligent functions

Typical Application Scenarios

01/

E-commerce Order Sorting & Conveying Lines Straight and curved powered roller conveyors form the main trunk of the sorting system, cooperating with scanning and sorting equipment to complete rapid transmission and distribution of carton parcels. They effectively improve the daily order processing capacity and reduce the manual carrying distance in the picking area.

02/

AS/RS Stereo Warehouse Inbound & Outbound Docking Heavy-duty pallet roller conveyors are installed at the front and rear of the stacker crane to realize automatic handover of pallets between the storage area and the conveying area. They are the key connecting equipment between the three-dimensional racking system and the external logistics link.

03/

Manufacturing Assembly & Production Lines Accumulation roller conveyors are arranged between each process station to realize buffered feeding of workpieces, support beat-type assembly operations, and can be docked with lifting and rotating mechanisms to meet multi-directional process transfer requirements.

04/

Pharmaceutical & Food Production Workshops Stainless steel food-grade roller conveyors meet GMP and food hygiene requirements, are resistant to washing and corrosion, and are used for finished product transportation, packaging line docking and raw material turnover in clean workshops.

05/

Automotive Parts & Heavy Industry Workshops Heavy-duty reinforced roller conveyors undertake the transportation of heavy parts and whole pallet materials, bear long-term high-load continuous operation, and cooperate with forklifts and hoisting equipment to complete cargo transfer.

06/

Express & Postal Distribution Centers Long-distance spliced roller conveying lines connect unloading platforms, sorting areas and loading areas to realize uninterrupted transmission of parcels, greatly improving the turnover efficiency of bulk express cargo.