Automated Handling Robot 1000KG

Automated Handling Robot 1000KG
Details:
The G1000E is an industrial-grade underride lifting autonomous mobile robot (AGV/AMR) engineered for automated material transport in manufacturing workshops and warehouses. Designed to dock under material carts, mobile racks and pallet skids, it performs automatic lifting, transfer and docking tasks, replacing manual trolley handling and improving intralogistics turnover efficiency.
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Description
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Heavy-Duty Underride Lifting AMR for Flexible Intralogistics Automation

 

The G1000E is an industrial-grade underride lifting autonomous mobile robot (AGV/AMR) engineered for automated material transport in manufacturing workshops and warehouses. Designed to dock under material carts, mobile racks and pallet skids, it performs automatic lifting, transfer and docking tasks, replacing manual trolley handling and improving intralogistics turnover efficiency.

 

With a 1000kg rated load capacity, 260mm ultra-slim body and dual navigation options (laser SLAM / QR code), this lifting AGV adapts to complex factory environments without large-scale infrastructure modification. It features a fully electric lifting mechanism, 1.5m/s constant travel speed under both loaded and unloaded conditions, and a multi-layer safety system, making it a reliable, cost-effective solution for smart factory logistics, goods-to-person warehousing and production line material supply.

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Core Features & Advantages

 

1. 1000kg Heavy Load with Electric Lifting Mechanism
Built for industrial material handling demands, the G1000E delivers a 1000kg rated load capacity to cover most workshop material carts, work-in-progress racks and standard pallet loads.

  • Electric-driven lifting system with 60mm lifting stroke for stable and smooth load pick-up and drop-off
  • 1030×770mm large lifting platform compatible with most standard material carts and mobile racks
  • 25mm ground clearance adapts to flat workshop floors and minor surface unevenness


2. Dual Navigation System for Flexible Deployment
It supports two navigation modes to match different on-site scenarios and accuracy requirements, eliminating the need for magnetic strips or extensive civil modification.

  • Laser SLAM navigation: Natural environment mapping, plug-and-play deployment, flexible route adjustment via software, ideal for dynamic production lines and multi-scene workshops
  • QR code navigation: Lower implementation cost, higher positioning accuracy, recommended for fixed workstations and standardized process routes
  • Positioning accuracy up to ±10mm / ±5mm, with ±1° angle accuracy for precise docking at stations


3. Ultra-Slim Body & High-Efficiency Motion Performance
With an ultra-compact 260mm body height, the robot can dock under almost all standard material carts and low-profile mobile racks without modifying existing handling equipment.

  • 1.5m/s travel speed for both loaded and unloaded status, ensuring consistent handling efficiency
  • Dual-wheel differential drive with in-situ rotation capability, minimum turning diameter only 1201mm
  • 200°/s rotation speed at no load and 70°/s at full load for flexible maneuvering in narrow spaces


4. Long Runtime & Ultra-Fast Charging
Powered by a reliable lithium iron phosphate (LFP) battery, it supports long-hour continuous operation and fast opportunity charging for multi-shift production.

  • 48V/40Ah LFP battery with 8 hours rated runtime under working conditions
  • Full charge in ≤1.5 hours, greatly reducing charging downtime
  • 1500 charge-discharge cycles for long service life and low total cost of ownership
  • Supports automatic charging docking for fully unmanned operation


5. 360° Multi-Layer Safety Protection
Equipped with a comprehensive safety configuration to ensure reliable operation in human-robot coexisting workshops and warehouses, fully complying with industrial safety standards.

  • Front laser obstacle avoidance sensor with 250° wide detection angle, installed at 213mm height for long-distance obstacle detection and automatic deceleration/stop
  • Two emergency stop buttons (one front, one rear) for immediate shutdown in abnormal conditions
  • Pressure-sensitive edge switch as contact-type physical protection for unexpected contact
  • Standard audible-visual alarm to actively remind nearby personnel of robot movement
  • Optional 3D visual obstacle avoidance for 3D spatial obstacle detection in complex scenarios


6. Superior Trafficability with Floating Chassis
The two-stage floating chassis design enhances adaptability to complex factory floor conditions, ensuring stable operation on non-perfectly flat surfaces.

  • ≤5% (2.8°) climbing capacity to adapt to small ramps and slope transitions
  • ≤5mm step climbing capacity and ≤30mm trench crossing capacity to handle floor gaps and expansion joints
  • Stable driving performance to prevent load slipping and tipping during transport

 

Full Technical Specifications

 

Basic Parameters

Item

Specification

Model

G100E Lifting Autonomous Mobile Robot

Overall Dimension (L × W × H)

1150 × 820 × 260 mm

Rotation Diameter

1201 mm

Self Weight

180 kg

Rated Load Capacity

1000 kg

Chassis Ground Clearance

25 mm

Lifting Platform Size

1030 × 770 mm

HMI

Touch screen

Lifting Drive

Electric

Lifting Height

60 mm

 

Motion Performance

Item

Specification

Rated Travel Speed (Unloaded)

1.5 m/s

Rated Travel Speed (Full Load)

1.5 m/s

Acceleration (Unloaded)

0.6 m/s²

Acceleration (Full Load)

0.3 m/s²

Rotation Speed (Unloaded)

200 °/s

Rotation Speed (Full Load)

70 °/s

Drive Mode

Dual-wheel differential drive

 

Navigation & Positioning

Item

Specification

Navigation Method

Laser SLAM Navigation / QR Code Navigation

Laser Sensor Installation Height

213 mm

Positioning Accuracy

±10 mm / ±5 mm

Angle Accuracy

±1 °

 

Battery System

Item

Specification

Battery Type

Lithium Iron Phosphate (LFP)

Capacity / Rated Voltage

40Ah / 48V

Charge-Discharge Cycles

1500 cycles (full charge & full discharge)

Rated Runtime

8 hours

Full Charging Time

≤1.5 hours

 

Safety Protection

Item

Specification

Front Laser Obstacle Avoidance

1 unit, installation height 213mm, 250° detection angle

3D Visual Obstacle Avoidance

Optional

Emergency Stop Button

2 units (1 front + 1 rear)

Contact-Type Protection

Pressure-sensitive edge switch

Audible-Visual Alarm

Standard

 

Trafficability

Item

Specification

Chassis Damping

Two-stage floating chassis

Climbing Capacity

≤5% / 2.8°

Step Climbing Capacity

≤5 mm

Trench Crossing Capacity

≤30 mm

 

Typical Application Scenarios

 

1.Manufacturing Production Line Material Supply Automated delivery of raw materials, components and work-in-progress from warehouse to production stations, suitable for automotive, electronics and machinery assembly lines.

 

2.Goods-to-Person Warehouse & 3PL Fulfillment Underride mobile shelving and pallet units for automated goods-to-person picking and cross-zone transfer, improving order fulfillment efficiency.

 

3.SMT & Electronics Workshop Logistics Precision transport of PCB material carts, component boxes and fixture trolleys between SMT lines and material buffer areas.

 

4.Mobile Rack Storage Systems Automatic handling of mobile racking units to realize flexible, high-density storage without fixed conveyor lines.

 

5.Multi-Workshop Cross-Floor Transport Works with automatic doors and elevators to realize unmanned cross-floor and cross-workshop material distribution for large factory parks.

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Why Choose the G100E Lifting AMR?

Fast ROI

Typical payback period few months by reducing manual handling labor and lowering material transfer error rate.

Low-threshold Deployment

SLAM mode requires no floor modification, can be put into operation within days with minimal disruption to production.

Scalable Fleet Management

Supports multi-vehicle cluster scheduling with intelligent traffic control, scalable from single unit to dozens of robots.

Seamless System Integration

Standard communication interface supports docking with WMS, MES, ERP and production scheduling systems for fully digital logistics management.

Industrial-Grade Reliability

Heavy-duty chassis, mature navigation algorithm and industrial-grade components ensure stable long-term operation in factory environments.

Customizable Configuration

Navigation mode, lifting stroke, platform size and communication protocol can be customized to match specific on-site requirements.

 

Frequently Asked Questions

 

Q: Does this lifting AGV require magnetic strips or floor modification?

A: No. In laser SLAM navigation mode, the G100E maps the environment naturally and requires no magnetic strips, QR codes or other floor markers. QR code navigation is also available as an option for scenarios demanding ultra-high accuracy.

Q: What is the maximum load capacity of this autonomous mobile robot?

A: The G100E has a rated load capacity of 1000kg, suitable for most standard industrial material carts, mobile racks and pallet loads.

Q: How thin is the robot body? Can it go under our existing material carts?

A: The overall body height is only 260mm, which is compatible with the vast majority of standard industrial material trolleys and low-profile mobile racks.

Q: How long is the battery runtime and charging time?

A: It delivers 8 hours of continuous runtime under rated working conditions, and a full charge takes only 1.5 hours. It also supports automatic opportunity charging to extend working time.

Q: Can it integrate with our factory's MES or WMS system?

A: Yes. It is equipped with standard communication interfaces and supports customized protocol development to achieve seamless data docking with mainstream WMS, MES and production scheduling systems.

Q: What safety features does it have for human-robot coexistence?

A: It is equipped with laser obstacle avoidance, pressure-sensitive contact edges, front and rear emergency stop buttons and audible-visual alarms as standard. 3D visual obstacle avoidance is also optional for higher safety requirements.

 

Get a Custom Intralogistics Solution & Quote

 

Every workshop and warehouse has unique material handling requirements. Our technical team can provide a tailored G1000E configuration, layout design and detailed quotation based on your load needs, site layout and workflow. Contact us today to discuss your automation project.

 

Product Images

 

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Customer Cases

 

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