Customizable Warehouse Automated Stacker
Fully Tailored Stacking Solution for Your Unique Warehouse Needs
Customizable autonomous pallet stacker AGV is built around the principle of flexibility: instead of forcing your workflow to fit a standard machine, we configure the vehicle to match your existing racks, pallets, aisle layouts and operational requirements.
Based on a robust industrial-grade platform, this driverless stacker supports full customization of load capacity, lifting height, fork specifications, navigation systems and functional modules. Whether you operate a narrow-aisle high-bay warehouse, a multi-product manufacturing workshop or a specialized industry storage facility, we can tailor a GF2000 configuration that integrates seamlessly with your current infrastructure, maximizes your return on investment and grows with your business.
Every customized unit retains all core performance advantages of the standard forklift including ±10mm positioning accuracy, dual-mode operation and multi-layer safety protection - while being fine-tuned to deliver optimal performance in your specific working environment.
Full Customization Options
We offer a comprehensive range of configurable options to align the AGV stacker with your exact operational requirements.
Load Capacity Customization
Match the rated load to your actual cargo weight to avoid over-specification and unnecessary cost.
- Standard configuration: 1600kg rated load
- Optional configurations: 1200kg / 1400kg / 2000kg
- Optimized power and chassis tuning for each load grade to ensure stable lifting and travel
Lifting Height Customization
Customize the vertical reach to perfectly fit your existing rack heights, no rack modification required.
- Standard lifting height: 2700mm
- Customizable range: 2000mm – 5500mm
- Precision mast design maintains ±10mm positioning accuracy even at maximum lift height
Fork Configuration Customization
Adapt fork dimensions to your pallet sizes and types for seamless compatibility.
- Standard fork dimensions (thickness/width/length): 60mm / 185mm / 1150mm
- Optional fork outer width: 570mm / 680mm
- Fully custom fork length, width and thickness available for non-standard pallets
- Integrated side shifter and fork spacing adjustment mechanism as add-on options
Navigation System Options
Select the navigation technology that best fits your site conditions and accuracy requirements.
- SLAM laser navigation: Infrastructure-free, fast deployment, ideal for dynamic warehouses with frequent layout changes
- Reflector-based navigation: Higher positioning precision, recommended for fixed high-precision storage scenarios
- Hybrid navigation solution available for complex multi-zone facilities
Safety & Functional Module Customization
Add or upgrade functional modules based on your on-site environment and safety standards.
- 3D vision pallet recognition for automatic fork alignment
- 3D visual anti-collision system for 3D obstacle detection
- Spotlight warning and enhanced audible & visual alarms for high-traffic zones
- Cargo detection and fork photoelectric/ultrasonic detection kits
- Customized sensor configurations for special industry requirements
System Integration Customization
Ensure seamless connection with your existing management systems for fully digitalized operations.
- Standard API interface for docking with mainstream WMS, WCS and MES systems
- Customized communication protocol development for proprietary systems
- Multi-vehicle fleet scheduling system configuration for large-scale deployments
- Roaming wireless communication setup tailored to your warehouse network coverage
Standard Core Performance (Retained Across All Custom Builds)
Even with full customization, every GF2000 unit delivers consistent, industry-leading core performance:
High-Precision Stable Operation
All configurations come with ±10mm repeat positioning accuracy and a high-rigidity mast structure, ensuring reliable high-level stacking performance regardless of lift height or load capacity.
Manual / Automatic Dual-Mode Operation
Every unit supports seamless switching between fully automatic unmanned operation and manual control, providing flexibility for routine automation tasks and ad-hoc operational adjustments.
Efficient LFP Battery System
Powered by a 24V lithium iron phosphate battery, all configurations deliver 6–8 hours of runtime with a 2-hour full charge. Both manual and automatic charging modes are supported.
Multi-Layer Safety Protection
All custom builds are equipped with baseline safety features including laser anti-collision, mechanical bumper, emergency stop button and audible & visual alarm, with upgrade options available.
15-Inch Industrial Touch Display
Every unit features an on-board touch screen for real-time status monitoring, parameter adjustment and manual operation control.
Technical Specifications (Base Platform)
|
Category |
Item |
Specification |
Customizable |
|
Basic Parameters |
Model |
Autonomous Pallet Stacker AGV |
- |
|
Overall Dimensions (L×W×H) |
2200 × 800 × 2000 mm |
Partial |
|
|
Self Weight (with battery) |
1450kg |
Varies by config |
|
|
Rated Load Capacity |
1600kg |
1200/1400/2000kg optional |
|
|
Standard Lifting Height |
2700mm |
2000–5500mm custom |
|
|
Fork Dimensions (T/W/L) |
60 / 185 / 1150 mm |
Fully customizable |
|
|
Fork Outer Width |
570 / 680 mm |
✅Optional |
|
|
Performance |
Navigation Method |
SLAM Laser Navigation |
Reflector navigation optional |
|
Repeat Positioning Accuracy |
±10mm |
- |
|
|
Travel Speed |
0–1500mm/s (stepless adjustable) |
- |
|
|
Lifting Speed (Full/No Load) |
108 / 160 mm/s |
Varies by config |
|
|
Lowering Speed (Full/No Load) |
185 / 155 mm/s |
Varies by config |
|
|
Minimum Turning Radius |
1662mm |
- |
|
|
Minimum Aisle Width |
3200mm |
- |
|
|
Max. Climbing Capacity (Full/No Load) |
5% / 8% |
- |
|
|
Power System |
Battery Type |
Lithium Iron Phosphate (LFP) |
- |
|
Battery Capacity |
24V / 202Ah |
Upgrade optional |
|
|
Rated Runtime |
6–8 hours |
Varies by config |
|
|
Full Charging Time |
2 hours |
- |
|
|
Charging Mode |
Manual / Automatic |
- |
|
|
Control |
Operation Mode |
Manual / Automatic switchable |
- |
|
On-Board Display |
15-inch touch screen |
- |
|
|
Communication |
Wireless Wi-Fi roaming |
Custom protocol available |
Ideal Customization Scenarios
High-bay warehouses
Customize 4–5.5m extra lifting height to match your existing tall rack systems
Narrow aisle layouts
Optimized fork and chassis configurations for 3200mm narrow channel operation
Special pallet sizes
Fully custom fork dimensions for non-standard, industry-specific pallets
Precision-demanding industries
Reflector navigation + 3D vision upgrade for pharmaceutical, electronics and fine parts storage
Large-scale fleet deployment
Customized fleet scheduling system and WMS integration for multi-vehicle large warehouses
Seasonal variable demand
Scalable configuration that supports future capacity expansion and function upgrades
Frequently Asked Questions
Q: Can you customize the stacker to fit our existing rack height?
A: Yes. We support fully customized lifting height from 2000mm to 5500mm, so the AGV can be perfectly matched to your current rack system without any modification to your warehouse infrastructure.
Q: We use non-standard pallets. Can the fork dimensions be adjusted?
A: Absolutely. Fork thickness, width, length and outer width can all be customized to fit your specific pallet specifications, ensuring smooth fork entry and stable cargo handling.
Q: Can this customized AGV integrate with our in-house WMS system?
A: Yes. We provide standard API interfaces and support customized communication protocol development to achieve seamless docking with your existing warehouse management system.
Q: How long does it take to produce a customized unit?
A: Standard configurations have short lead times. For fully custom builds, delivery time depends on the scope of customization. Our team will provide a clear timeline after confirming your detailed requirements.
Q: Do customized units come with the same warranty and after-sales support?
A: Yes. All custom-built GF2000 units enjoy the same standard 12-month warranty, global remote technical support and spare parts supply as our standard models.
Request Your Custom Configuration & Quote
Every warehouse is unique - your automation solution should be too. Tell us your required load capacity, lifting height, pallet size, aisle width and system integration needs, and our engineering team will design a tailored GF2000 configuration with a detailed quotation for you.
Contact us today to start building your ideal autonomous pallet stacker solution.
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